The Science and Fantasy of Crafting a Real-Life Light Saber (Plus some DIY Options)

By Jon Gabay

For many, the moment of witnessing a lightsaber’s gleaming, vibrant blade slicing through the air in a Star Wars film is unforgettable. This iconic weapon, a colorful, humming blade of light capable of cutting through almost anything, has fascinated fans for decades, embodying a perfect fusion of ancient elegance and futuristic technology. Swords have always been an effective weapon going way back to our first days forging metals. Beautiful and well-crafted swords illicit a sort of nobility and civility in warfare. Skill matters, that’s it.

While many kids (and many adults) have played light saber sword fights, most have dreamed of owning a real light saber. A flashlight sized accessory that can muster a deadly virtual blade almost instantly (Figure 1). But, can a light saber really exist? Is it possible to make such an elegant and effective weapon, or is it pure fantasy?

Figure 1. The flashlight sized light saber is ergonomically designed for solid grip and maximum dexterity.

The Scientific Dilemma

As depicted in fiction, a lightsaber projects a tightly confined beam of light that can deliver devastating energy to whatever it touches. But can light truly be manipulated to exhibit these characteristics? Although photons (light particles) are massless, they possess power, as evidenced by phenomena like the Compton effect. However, the challenge lies in containing and directing light in a blade-like form, restricting its destructive potential to its path—something natural light simply doesn’t do.

Science Fiction vs Reality

Often, the fantastical devices imagined in science fiction eventually materialize into tangible inventions. Robots, satellites, cell phones, lasers, and AI were once figments of creative minds but are now integral parts of our lives. Could the lightsaber eventually make a similar transition from screen to reality?

Black Hole and Electromagnetic Approaches

Creating a lightsaber using a microscopic black hole, which can trap light within its event horizon, presents significant challenges. Not only is crafting and controlling a microscopic black hole a Herculean task, but its immense weight and inability to emit light also render it impractical as a lightsaber.

Another conceivable method involves bending and deflecting light with potent electromagnetic fields. However, generating the enormous amount of energy required for this process is currently beyond our technological capabilities.

The Plasma Promise

Plasma, the fourth state of matter, is a promising candidate for constructing a lightsaber. This ionized gas can be skillfully manipulated using electric and magnetic fields, potentially shaped and directed to mimic the appearance and function of a lightsaber’s blade. With existing technology like the Tokamak chamber, which controls plasma for nuclear fusion in fusion reactors, there’s a glimmer of hope.

By miniaturizing a Tokamak chamber and combining it with portable hydrogen storage and superheating mechanisms, we may be able to craft a device that can generate and control a plasma blade (Figure 2). With advanced superconducting coils and precise electronic controls, creating a magnetic field that can confine and direct plasma might be possible, crafting a blade of fiery energy resembling the iconic lightsaber.

My lightsaber design approach uses a miniaturized Tokamak chamber and a portable hydrogen store, and a super heater. Three superconducting pyramid-oriented superconductive coils are 120 degrees apart and can be driven by a 3-phase AC waveform (also 120 degrees apart in phase). This creates a conical magnetic field that can wrap plasma like magnet wire on a core. It also holds the high-energy plasma particles within a magnetic boundary controlled by the 3-phase frequency and amplitude. An electron gun can magnetically levitate the electron target, which can funnel the plasma back into the superheater chamber, thus creating the plasma flow loop.

Figure 2. The author’s light saber design vents plasma to create a helix of plasma threads that are wrapped around an electron beam.

This flow and pressure would have to be high to overcome wind and airflow around the sword. Air will typically not be manipulated by electric and magnetic fields the way ionized plasma gas will be. And, I cannot predict what type of sound it would make or if it will physically interact with another sword or pass right through it.

Note this approach may also require a lot of energy, more than we can muster today. I’ve never seen a Jedi warrior recharging the lightsaber, but it may be plugged in right next to their phone.
If anyone designs one that works, please share your ideas. We may need to defend ourselves from an evil empire’s death star.

Make Your Own

Crafting a real-life lightsaber that perfectly mimics the ones from the Star Wars universe is currently beyond our technological grasp. However, if you’re interested in creating a prop that looks and feels like a lightsaber, you have several options. Bear in mind that these won’t be actual weapons but rather replicas or toys for display or cosplay.

Option 1: DIY LED Lightsaber


  • LED strips
  • Polycarbonate tube
  • Aluminum hilt
  • Rechargeable battery
  • Soundboard (optional for sound effects)


  1. Hilt Construction:
    • Use an aluminum tube or a specially designed hilt from lightsaber crafting suppliers.
    • Install buttons or switches for operation.
  2. LED Installation:
    • Insert the LED strips into the polycarbonate tube.
    • Connect the LEDs to the battery.
  3. Soundboard Installation (Optional):
    • Connect a soundboard for authentic lightsaber sounds.
    • Link the soundboard to the battery and speaker.
  4. Assembly:
    • Assemble all components into the hilt and secure the polycarbonate blade.

Option 2: Buy a Pre-Made Lightsaber

Many companies produce high-quality, realistic lightsaber replicas. These typically come with light and sound effects, and you can often choose between different hilt designs and blade colors.

Option 3: Constructing a “Burning” Lightsaber

Warning: This option involves creating a device that can cause harm. Exercise extreme caution and follow all safety guidelines.


  • High-power laser diode (blue, green, or red)
  • Laser driver
  • Heat sink
  • Protective eyewear (for laser safety)
  • Aluminum hilt


  1. Laser Assembly:
    • Mount the laser diode on a heat sink to prevent overheating.
    • Connect the laser diode to a compatible driver circuit.
  2. Hilt Construction:
    • Install the laser assembly in the aluminum hilt.
    • Attach the driver circuit and a power supply.
  3. Safety Precautions:
    • Always wear protective eyewear when operating the laser.
    • Never point the laser at people, animals, or reflective surfaces.

Safety First

Regardless of which option you choose, safety should be your top priority. Even LED lightsabers can cause eye damage if stared at directly, and lasers can cause serious harm. Always handle any lightsaber prop responsibly, and if you opt for a laser-based device, understand the risks and legal restrictions involved.


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