Quick-connect receptacle targets space-constrained applications

TE Connectivity (TE), a leader in connectivity and sensors, today introduced its low insertion force 250 series miniature FASTON receptacle terminal. This straight quick-connect crimp receptacle is about 23% shorter than full-size 250 series FASTON receptacles, permitting its use in applications such as power tools and small appliances, where there is very limited space for electrical connections.

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“Through advanced modeling and analysis, we have developed this more compact, low insertion force version of a straight 250 series FASTON receptacle to meet customer demand,” said Melissa Stanley, terminals and splices product manager, Americas, at TE’s Appliances business unit. “Its shorter length suits tight spaces where a full size straight receptacle would not fit. Its smaller size also supports competitive pricing for limited-space applications, while its insertion and extraction forces are comparable to full size FASTONs.”

Designed to mate with standard .250x.031″ (6.3×0.8mm) tabs with retention holes, the new receptacle (part number 2238045-2) is only 0.6″ (15.24mm) long. It fully complies with UL 310 and CSA C22.2 No. 153 standards. The open barrel, F-crimp design incorporates insulation support and accommodates 22 – 18AWG (0.3-0.9mm2) wires with 0.094-0.11″ (2.4-2.8mm) diameter insulation. It is UL recognized, file number E66717.

When applied to 18AWG wire, the new receptacle, stamped from 0.0126 inch (0.32 mm) tin-plated brass, can continuously carry 7A, and can intermittently carry 14A. It has a low insertion force of only 8 pounds (35.6Newtons) maximum, while the minimum extraction force is 5 pounds (22.2 Newtons) for the first extraction and 4 pounds (17.8 Newtons) for the sixth extraction.

Supplied end-to-end on reels, the new miniature terminal is designed to be machine applied using TE’s OCEAN applicator. The OCEAN applicator is offered with various options and can be used in a several types of presses and leadmakers.

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